Repair Cost Guide

Catalytic converter replacement cost
for a Ford Explorer

Replacing the catalytic converter on a Ford Explorer involves removing the old, failed unit from the exhaust system and installing a new one. The primary cost drivers for this vehicle are the high price of the OEM-quality catalytic converter itself and the labour time, which can vary significantly depending on whether it's a front or rear converter and the level of corrosion on the exhaust bolts.

$1200 – $2500
Typical fair price range · USD

Cost breakdown

Parts: ~$800-$1800 / Labour: ~$400-$700

What affects the price

OEM vs. aftermarket converter quality and price
Severe rust and corrosion on exhaust hardware increasing labour time
Which specific converter (front or rear) on the V6 or EcoBoost engine needs replacement

Can you do it yourself?

Possible with skill — requires safe vehicle lifting, penetrating oil for rusty bolts, and proper exhaust gasket/seal installation.

Tips before you pay

Use a high-quality, EPA-compliant aftermarket converter to save significantly over OEM without sacrificing performance.
Soak exhaust manifold and pipe flange bolts with penetrating oil for hours or days before attempting removal.
Consider replacing the oxygen sensor(s) near the converter at the same time if they are old to avoid a return visit.

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More cost guides

Brake pads replacement — Ford Explorer Alternator replacement — Ford Explorer Timing belt replacement — Ford Explorer

Estimate based on typical U.S. market rates as of July 2026. Actual prices vary by region, shop, and parts quality — always compare against a real quote using our Scam Checker.